Which Type of Material Used for Rigid Boxes?

James Clark June 27, 2022

A familiar quote describing someone’s inner beauty is “What matters most is on the inside.” The same holds for parcels. The most crucial aspect for your clients is the contents of their packages. Also, the packaging of your product is vital, as it can affect whether or not someone is happy with the product.

Many firms use rigid boxes at wholesale to make their brand stand out using high-grade, sturdy materials. If you do the same, you can demonstrate to customers that you can deliver quality work and will pay heed to details.

How Do Rigid Boxes Work?

Soft-sided boxes work well for shipping durable items. For the most part, however, rigid boxes are the safest and most reliable option for transporting durable goods. For the most part, however, sturdy boxes are the most reliable and safest way to move durable goods. These boxes are often referred to as “setup boxes,” as they are thicker than paper cartons. There are many options are available for custom printing logos for box lids. Adding rigid boxes to a product, even one of higher quality, is a great way to add allure. In addition, electronic goods, apparel, cosmetics, and craft liquor often come in rigid packaging.

Rigid Boxes: The Materials Used

The material of the box is a critical aspect of branding. Due to this reason that brands should carefully consider the boxes they use for their top selling products. Some choices include:

  • Polystyrene Foam (interior)
  • The core of foam (interior)
  • Sheets of plastic (interior)
  • Using chipboard.
  • Paperboard
  • Corrugated cardboard.

Pros of Chipboard Packaging

There are some materials suitable for different types of rigid cases, yet not all of them are the same. Custom rigid boxes are likely to come from chipboard. Despite its strength under pressure, it has a high level of durability. Paper can turn into chipboard, which is useful for packaging. Also, layers of paper combine to produce a thick material.

Chipboard has a variety of density levels that make it a good choice for odd shapes, delicate items, and many other uses. So, chipboard is cheaper than corrugated cardboard for the same weight because it ships at a lower cost. Paper is the material used to make chipboard, and you can recycle it forever, over and over again.

Corrugated Cardboard Packaging: Uses and Potential

It is commonly known as an “easy-to-use box” because of its corrugated design. Simple products tend to go in these boxes. Those who develop marketing plans for high-end items do not use corrugated boxes as promotion tools. But even so, a bare-bones package is enough for some cheap products. When you want to ship products cheaply, with no concern for your brand’s image, then sturdy cardboard might be the way to go.

Paperboard Packaging: Uses and Potential

Boxes made of cardboard are flimsy and prone to water damage, making them poor choices for rigid cases. Paperboard is also a good option; make sure to purchase 3-ply stock. It will prove to be the safest and most secure of all the options you have on the market. Most companies opt for chipboard because it is lighter, cheaper, has eye-catching colors, and lasts longer than any other material.

Box Interior: Which Is the Best Material?

From fine art to surfboards, polystyrene is used in numerous ways. The material is also helpful in protecting fragile items while they are in the process of being harmed. Even if your product has an odd shape, polystyrene provides a rigid core that supports any design. Set-up boxes can also benefit from foam cores.

You can tuck your product safely within the foam core by cutting a sizeable hole in it. Also, you may think about placing a tray within the foam core using plastic. A famous example is a way that Apple packaged the iPhone. A rigid box or plastic tray is one of the industry’s most impressive packaging products. The purpose of these items is to give a sense of luxury to the product.

Litho-Lamination for Rigid Cases

Linoleum is the best material for rigid boxes. To be more precise, photo-litho laminate consists of a printed sheet laminating with corrugated paper. So, boost your sales with a visually appealing litho-laminate and benefit from the peace of mind reinforced chipboard provides. Also, rigid cases are available many customization options these days.

These include foiling, stamping, shiny, non-gloss, and lamination with a soft touch. With a glossy finish, you will gain a lot more shelf appeal. You can use litho-laminate for drinks, online shopping, home décor, pet care items, etc. Chipboard rigid boxes are the best material choice if you’re looking for something new. Also, paperboard and cardboard are also suitable for some products.

For their upscale stores, high-end brands use luxurious chipboard trim and interiors made with PVC, foam boards, and plastic sheets. That is because rigid boxes benefits for companies in many ways. You can add to your set-up box with litho-laminating after your materials choose for your deluxe packaging. Also, if you want your products to stand out from the competition on the market, you have to make them unique. A custom rigid box will protect the product and build a strong brand image.

Sturdy and Reliable Packaging for Products

Further, rigid boxes are sturdier and more robust than other types of product packaging, such as cardboard or foldable cartons. As a result, rigid boxes can utilize sturdy materials to store luxury goods in a stylish manner. It is worth noting that there are many customized rigid boxes available for purchase these days.

You will also be able to choose if you wish to showcase the product or gift it to friends or clients. So, big brands always use luxury rigid boxes to promote their goods. I’ve compiled a list of sample boxes for various markets. Industries using rigid packaging materials are:

  • Boxes for gifts
  • Display cases
  • makeup cases
  • Boxes for cigars
  • CBD cases
  • Candy Boxes
  • Candle Jars
James Clark

James is a senior editor, expert in the packaging industry. With a keen eye for detail and industry expertise, he crafts engaging narratives that explore the latest trends and innovations in packaging design and sustainability.


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