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Design Your Own Mailer Boxes With BBP

Mailer boxes are an ideal choice for e-commerce packaging to make a memorable unboxing experience. Mostly corrugated cardboard is used to make mailing boxes because it provides extra protection to your products during shipping, so you don’t need to add any external packaging. Adding flutes between cardboard layers creates corrugated material. It requires extreme knowledge and expertise to design mailer boxes. With Bluebox packaging, you can customize any product packaging according to your requirements. Let us know what you need, and we will manufacture the perfect mailer box for you.  


Get Mailer Boxes with full Customization Options

With our custom-printed mailer boxes, your business can create a cohesive and professional image by printing logos, branding, and messaging on them. Printing UV-resistant inks will make your boxes stand out in the marketplace. You can assemble your custom mailer boxes yourself because they are delivered flat. They are easier to assemble than ever before. You’re ready to ship your box after folding, snapping, placing, and tucking it. Our finishing and add-on options, like embossing, debossing, foil stamping, spot UV, matte, gloss, and satin, add value and professionalism to your products. 

Why Choose BlueBox?

Blue box Packaging is a one-stop facility that offers all kinds of solutions to your personalized packaging needs.

Free Design Support Free Design Support
Starting from 100 Boxes Starting from 100 Boxes
Quick Turnaround Time Quick Turnaround Time
Free Shipping Free Shipping

Create a Great Unboxing Experience with Custom Mailer Boxes

Boosting your brand value starts with a good first impression. As a result, your first-time buyer will become a returning customer. For a better unboxing experience for your end users, we can print on the inside and outside of your boxes. By doing so, you will have a higher online and social media presence if you make your packaging attractive and unique. Your custom mailer boxes should include inserts if they contain multiple products. Foam inserts may be appropriate for expensive products that need extra protection during shipping. 


Get Started

With just a few Steps, design your own boxes!

Get Free Quote

Get Free Quote

Get a free quote on any packaging project instantly, no matter how complex it is.

Material Selection

Material Selection

We suggest the perfect packaging material for your box once you select the box style.

Artwork Preparation

Artwork Preparation

Share your artwork & design; if not, we will design it based on your suggestions.

Start Production

Start Production

Once your artwork is approved, we'll begin production. We will support you at every step.


Difference Between Mailer Boxes and Shipping Boxes?

Both are made with sturdy corrugated cardboard material; each has its own purpose.

Mailer boxes are smaller and more specialized than standard boxes, designed for storing small items or individual products. Retail displays, gift-giving, and e-commerce fulfillment are all ideal uses for these. For assembly, no adhesive is needed, so they cost lower.

Shipping Boxes can accommodate multiple items at once and can be used for storage or transportation. They can also be used for bulkier products like home appliances and furniture. It is necessary to reinforce these boxes with packaging tape.


We use high-quality materials and techniques to ensure that your custom boxes are strong and secure. We understand the importance of protecting delicate items, so our packaging solutions provide optimal protection for your product.

Cardboard C1S

A soft matte-like coating on the front side of the paper but not the back.

Cardboard C2S

A soft matt-like coating on both sides of paper.

Natural Brown Kraft

An unbleached, brown paper commonly used for eco-friendly and rustic packaging.

Black Kraft

Kraft with black dye is called black Kraft, often used for sophisticated and elegant packaging designs.

White Kraft

A natural brown paper that has been bleached or coated to make it white.

Textured Cardboard

Offers a distinct look and feel, commonly used for premium packaging.

Metallic Cardboard

It has a shiny and reflective metallic finish for premium packaging, specialty printing, or decoration.

Holographic Cardboard

A three-dimensional, shifting, and colorful appearance when exposed to light.

Our box packaging finishing services include lamination, hot stamping, gloss finishing, and special effects like holographic foiling. We use the latest technologies to ensure that your custom boxes look beautiful and last a long time.

Gloss Finish

A surface treatment applied to printed materials, creating a shiny, reflective appearance, and polished texture.

Matte Finish

This finish gives printed materials a subtle, elegant, and smooth appearance without glare or shine.

Soft Touch Finish

Creates a velvety and tactile texture that gives the touch a luxurious, smooth, and pleasant feel.

Pearlescent Finish

Creates the illusion of a soft, glowing sheen, similar to a pearl, enhances the visual appeal.

The modern packing industry has many innovative entries; holographic boxes are one such innovation. The fashion and cosmetics industry will be incomplete without these excellent packing solutions. The hologram-based patterns for logo designs and branding are also best for branding purposes. In short, it is the best way to make your packaging eye-catching and stand out in the crowd of various other boxes. Manufacturers use that technique to alleviate the buying experience of their end-users. The very look of these boxes enthralls whoever puts the first glance at them.


A printing technique that uses metallic or pigmented foils to create shiny and decorative designs.


It creates a raised surface design, adding a tactile and three-dimensional effect.


It involves pressing a design into a surface, creating a depressed or indented effect.

Spot UV

A clear varnish that uses ultraviolet light to enhance your products' overall appearance.

Inspiring stories from our customers

Hear what our customers have to say about us after collaborating on their packaging!

Frequently Asked Questions

  • What is a mailer box made of?
    We use high-quality corrugated cardboard to make our mailer boxes. Our options include standard white corrugated cardboard, kraft corrugated cardboard, and premium white.
  • Do these mailers deliver flat or assembled?
    Once the order is ready to ship, your custom mailer boxes are shipped flat and unassembled. As a result, they are easier to store, cheaper to ship, and less likely to be damaged during transit.
  • Are your mailing boxes easy to assemble?
    Since your mailing boxes are delivered flat, you can assemble them yourself. Assembling them is now easier than ever. The box is ready for shipping after you fold, snap, place, and tuck it.
  • What can I do to decrease my unit pricing for mailing boxes?
    It is often the size of the box that determines the pricing. If you increase your order quantity, getting mailer boxes at wholesale rates is possible.

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Wholesale Custom Packaging Available