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Custom Vape Boxes 

Vape boxes are specially designed packages for vape products such as cartridges, devices, and e-liquids. These days, vape boxes have evolved beyond their basic functionality into marketing elements that can directly impact how your product is perceived. The customer makes a quick judgment based on the quality of your product, with its packaging being a key indicator. This indicates the importance of having a properly designed vape box that protects the product while creating confidence.

At BlueBox Packaging, we manufacture high-quality custom vape boxes designed for retail and e-commerce environments.

Why Vape Packaging Requires a Different Approach

Vape products have certain expectations, both from consumers and regulatory requirements. Unlike ordinary packaging, vape packaging boxes must be able to fit labeling, safeguard delicate parts, and appear professional.

Our packaging boxes can:

  • Protect fragile cartridges and devices
  • Contain information regarding regulatory compliance and product information
  • Retain their structure while in transit and on display
  • Ensure consistent branding and premium experience

Built for Protection, Storage, and Daily Handling

Vape products are highly susceptible to vibration and pressure. Poor packaging can result in leaks, breakages, or even internal damage, particularly during transport.

Our custom vape boxes have been designed keeping protective qualities in mind, with inserts, reinforced sides, and proper dimensions. For brands that conduct e-commerce, their packaging is critical for ensuring customer satisfaction.

Based on our experience, brands that invest in structurally sound packaging see fewer returns and better product feedback.

Structural Designs That Match Your Product Types

The various types of vape products need specific structures for packing them. Whether it is the use of cartridges or full vape kits, structural design is essential in ensuring that the products can be protected and used easily.

The vape kit boxes that we manufacture have been made to accommodate all types of structures. In the case of premium products, two-piece boxes and magnetic closure boxes are highly favored due to their elegance during unpacking and security.

Structures used in our day-to-day retail packaging must be practical.

Where Are Vape Boxes Commonly Used?

Vape Packaging supports multiple product categories: 

  • Cartridges & Pods: Small-sized boxes containing inserts for stability and protection.
  • Vape Devices & Kits: Large packaging ideal for storing many parts.
  • E-liquids: Boxes are designed to avoid any form of leakage.
  • Disposable Vapes: Boxes are designed to be sold directly.

Each category benefits from tailored custom vape boxes to ensure both protection and presentation.

Materials That Balance Durability and Cost

The selection of material plays an important role in determining the effectiveness of the packaging process during storage, transportation, and display.

The materials used for our vape packaging boxes include:

  • Cardboard for lightweight and economically feasible packaging solutions
  • Kraft for organic and environmentally-friendly packaging solutions
  • Corrugated material to add strength to your packaging while in transit.

Printed Vape Boxes That Strengthen Shelf Presence

For any retailer, visibility is key. It’s vital that your packaging doesn’t overshadow your product itself.

Our custom printed vape boxes allow you to have the same color scheme, font type, and design elements for all SKUs, making your brand easy to recognize.

In our experience, products with consistent packaging perform better because consumers find them easily amid other similar products.

Retail vs E-Commerce: How Vape Packaging Performs

These products are marketed via both offline and online platforms, hence packaging should work effectively on both sides.

When it comes to the offline market, vape boxes increase the product’s presence and accessibility.

 In the case of the online market, these boxes ensure that the items arrive at their destination safely and maintain professionalism during unboxing.

Scaling Vape Packaging Without Compromising Quality

As your company expands, uniformity in packaging will be key. Discrepancies in printing, design, or composition may alter customer perception.

Our vape box wholesale manufacturing guarantees consistent quality in each production run—suitable for both limited and bulk order quantities. This gives you room to expand without compromising on your brand image.

custom-printed-vape-box-with-insert

Customization Options for Your Vape Boxes

Our custom vape boxes are meant to be an all-in-one package that ensures branding, security, and regulatory compliance.

  • Branding Compatibility: The design will ensure the perfect fit with your vaping products and overall branding strategy.
  • Sizing: Customized for vape pens, cartridges, or any other vape product packaging.
  • Security Inserts: Ensures the safety of your products inside the box.
  • High-Quality Printing: Available in high-quality printing with foiling and embossing.
  • Box Finishings: You can choose between matte, glossy, and soft-touch box finishings.
  • Box Styles: The designs are flexible and can cater to all types of vape products.
  • Windows: Box windows are available to increase visibility.
  • Safety Options: Child-resistant packaging for compliance and protection. 

Reliable Vape Packaging That Supports Brand Growth

BlueBox Packaging specializes in developing vape boxes and vape kit boxes according to your requirements. Each aspect of our products, from their build quality to their printing accuracy, is carefully crafted to ensure that it enhances your product and your brand. If you need to design your next packaging project or improve your current packaging designs, then we can assist you. Simply contact us for free samples or a custom quotation based on your specific needs.

Custom-Vape-Boxes

Vape Box Styles

Elevate your vape boxes with our diverse, customizable boxes designed to resonate with your brand and captivate customers.

Two-Piece Vape Box

Two-Piece Vape Box

Separate lid and base, offering sturdy, elegant vape packaging presentation.

Child-Resistant Vape Box

Child-Resistant Vape Box

Special locking mechanism ensures safety, preventing accidental access by children.

Hang Tab Vape Box

Hang Tab Vape Box

Includes a hanging tab for easy retail display and visibility.

Magnetic Closure Vape Box

Magnetic Closure Vape Box

Built-in magnets provide secure, stylish, and premium vape packaging experience.

Frequently Asked Questions

What are custom vape boxes?

Custom vape boxes are made-to-measure packaging solutions for vape products such as vape cartridges, disposable vapes, vape pens, pod systems, and e-liquid bottles. They’re designed to protect the product, hold it securely in place, and give your brand a polished, professional look on shelves and in the mail.

Which vape products can I pack in these custom vape boxes?

Our custom vape packaging can be tailored for almost any vape format, including:

  • Pre-filled vape cartridges and pods
  • Disposable vape devices
  • Refillable vape pens and kits
  • E-liquid or vape juice bottles
  • CBD and THC vape products

Each box is sized around your exact product so it fits securely, with the option to add inserts for extra protection and better presentation.

Why is custom vape packaging important for my brand?

In the vape industry, packaging is one of the first things customers notice. Custom vape boxes:

  • Make your products instantly recognizable on crowded shelves
  • Help communicate flavor, strength, and product type clearly
  • Protect delicate cartridges and pens against damage
  • Add a premium feel that can justify higher price points

Well-designed vape packaging does more than just hold the product; it supports your brand story and builds trust with customers.

Are your custom vape boxes compliant with vape packaging regulations?

Our vape packaging is designed with current industry requirements in mind. We can include key elements such as health warnings, nicotine statements, age restriction icons, ingredients, and other regulatory information your market may require. Because rules can vary by region, we recommend sharing your specific compliance needs, and we’ll help you lay out the artwork so those details are clear and readable.

Do you offer child-resistant vape packaging options?

Yes. We offer child-resistant packaging options for vape products that need an extra layer of safety. This can include:

  • Specially designed child-resistant box styles
  • Child-resistant closures when the box works with an inner container
  • Additional security features, like tear strips or locking tabs

Tell us what type of product you’re packaging and which regulations you need to meet, and we can recommend a suitable child-resistant vape box style.

Can you print warning labels and other legal text on the vape boxes?

Absolutely. Your custom vape boxes can include:

  • Health warnings and nicotine content statements
  • Age restriction icons or “21+” messaging
  • Batch codes, QR codes or barcodes
  • Ingredient lists and usage instructions

We’ll help you place this information in a way that keeps the design clean, but still meets the visibility and readability standards you’re aiming for.

What materials do you use for vape packaging boxes?

We typically manufacture vape boxes from high-quality paperboard and cardboard stocks, including options like:

  • Sturdy cardboard for retail cartons
  • Kraft stocks for a more natural, eco-conscious look
  • Rigid materials for premium vape kits or gift boxes

You can combine your chosen material with various coatings and finishes to get the exact feel and performance you want for your vape packaging.

Are your custom vape boxes eco-friendly?

We offer eco-conscious options for brands that want sustainable vape packaging. Depending on the project, this can include recyclable boards, kraft-based materials, and designs that avoid unnecessary plastics. If sustainability is a key part of your brand, let us know and we’ll guide you toward packaging choices that align with those values.

What customization options are available for vape boxes?

Your vape boxes can be customized from top to bottom. Popular options include:

  • Box styles: tuck boxes, sleeves, tray-and-sleeve, display boxes, mailer-style packaging, and more
  • Printing: full-color printing, inside and outside print, metallic effects, and spot highlights
  • Finishes: matte or gloss lamination, soft-touch, spot UV, embossing and debossing
  • Inserts: foam or cardboard inserts tailored to your cartridges, pens, disposables or bottles
  • Windows: die-cut windows so customers can see the actual device or cartridge inside

This lets your vape packaging match your branding and product positioning perfectly.

Do you provide wholesale and bulk custom vape box orders?

Yes. We supply vape boxes at wholesale quantities, whether you’re a growing vape brand, a dispensary chain, or a distributor. Larger runs are priced competitively so you can maintain good margins while still getting fully customized packaging that looks and feels high-end.

What is the minimum order quantity for custom vape boxes?

We’re able to support both smaller and larger brands with low minimums. Our custom packaging services typically start at a relatively low order quantity, so you don’t need to commit to massive volumes to get professional vape packaging. If you share your expected quantity, we can suggest the most efficient way to produce your boxes.

How long does it take to produce custom vape packaging?

Production time depends on your design, finishes, and quantity, but the process generally follows this flow:

  1. You share your box dimensions, product type, and requirements.
  2. We provide a quote and a custom dieline template.
  3. You approve the artwork and structure.
  4. We move into printing, finishing, and box production.

Once everything is approved, production and shipping are typically completed within a short, clearly defined window so you can plan product launches or restocks with confidence.

Can I see a sample of my vape box before placing a full order?

Yes. We can arrange samples so you can check the size, material, finish, and print quality before committing to a larger run. This is especially useful for new product lines, new regulations, or premium vape kits where every detail matters.

Can you help with vape box design if I don’t have a designer?

We do offer design support. If you don’t have a complete design yet, you can share your logo, product details, brand colors, and any regulatory text you need. We’ll help set up the artwork on the dieline, make layout suggestions, and ensure the design is ready for high-quality printing on your custom vape boxes.

Do custom vape boxes arrive flat or pre-assembled?

Most carton-style vape boxes are shipped flat to save space and freight costs, and they are easy to assemble when you’re ready to pack. Rigid or specialty vape boxes and kits can be supplied pre-assembled, depending on the structure you choose. We’ll confirm the exact format when you approve your order.

How do I get started with ordering custom vape boxes?

Getting started is simple:

  1. Decide which vape products you’re packaging (cartridges, disposables, pens, e-liquid, or a mix).
  2. Measure your products so we can suggest suitable box styles and sizes.
  3. Share your quantity, branding, and any regulatory requirements.
  4. Request a quote through the Custom Vape Boxes page and our team will guide you through materials, finishes, timelines, and design support.

From there, we’ll help you turn your vape packaging idea into a finished custom box that’s ready for retail and shipping.

Material Options

Choose from a variety of materials to design vape boxes that offer both strength and a luxurious look for your products.

sbs-c1s

SBS C1S

SBS C1S (Solid Bleached Sulfate) is a premium white paperboard coated on one side, ideal for high-quality printing and colors.

sbs-c2s

SBS C2S

SBS C2S is a premium white paperboard, coated on both sides, ensuring premium quality for vibrant printing.

white-kraft

White Kraft

Tear and moisture-resistant, made from recycled materials, white kraft paper is an eco-friendly choice, coated on both sides.

natural-brown-kraft

Natural Brown Kraft

Natural kraft paperboard, 100% recyclable, offers chemical-free, brown-toned material for eco-conscious packaging solutions.

textured

Textured

Perfect for luxury soap boxes, textured paper stock surface ensures high-quality finishes.

black-kraft

Black Kraft

Made from recycled materials, black kraft paper offers durability and a stylish, high-end glossy look.

metallic-cardboard

Metallic Cardboard

Featuring metallic finishes, provides decorative appeal, for moisture-sensitive products.

holographic-cardboard

Holographic Cardboard

With 3D effect, holographic cardboard adds vibrant, color-changing charm to the packaging.

Add-on Options

Add an extra touch of elegance and style to your vape boxes with our premium Add-ons. These options ensure your packaging is visually striking, high-quality, and tailored to your brand’s image.

foiling

Foiling

Foiling adds metallic detail to logos and designs, enhancing branding for luxury packaging.

embossing

Embossing

Embossing offers a 3D effect by pressing logos and text into paperboard.

debossing

Debossing

Debossing presses designs into paperboard, creating an engraved effect ideal for luxury branding and packaging.

spot-uv

Spot UV

Fast-drying UV coatings, cured by UV light, offer premium gloss or matte finishes for packaging.

Finishing Options

Personalize your vape packaging with luxurious details, making your boxes visually striking and perfect for creating a memorable brand experience.

gloss-finish

Gloss Finish

A gloss finish enhances colors with a high-shine effect, giving packaging a premium, polished appearance.

matte-finish

Matte Finish

Matte finishes offer a sleek, muted surface, enhancing packaging with a modern and subtle elegance.

soft-touch-finish

Soft Touch Finish

A soft touch finish delivers a smooth, velvety feel, perfect for high-end packaging designs.

pearlescent-finish

Pearlescent Finish

Pearlescent finishes enhance packaging with a subtle shimmer, exuding elegance and high-end appeal.

How It Works

With just a few Steps, design your own boxes!

get a quote
Get Free Quote

Get a free quote on any packaging project instantly, no matter how complex it is.

material selection
Material Selection

We suggest the perfect packaging material for your box once you select the box style.

artwork prep
Artwork Preparation

Share your artwork & design; if not, we will design it based on your suggestions.

production started
Start Production

Once your artwork is approved, we'll begin production. We will support you at every step.

Why Choose BlueBox?

Blue box Packaging is a one-stop facility that offers all kinds of solutions to your personalized packaging needs.

free design
Free Design Support

We offer free of charge design support for flawless packaging boxes.

starting from 100 boxes
Starting from 100 Boxes

Perfect for small businesses: our MOQ starts at 100 units.

fast turnaround
Quick Turnaround Time

We ensure quick delivery without compromising on quality.

free shipping
Free Shipping

No hidden costs—enjoy free shipping on all packaging orders.

Inspiring stories from our customers

Hear what our customers have to say about us after collaborating on their packaging!

Rating stars
Nick Mackman
Friendly and fast service

Friendly and fast service. Great products and advice and would definitely recommend them!

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Olivia Sobczak
Blue Box created an amazing product

Blue Box Packaging created an amazing product for us! This was our first run for packaging and Frank was extremely helpful. It was really nice being a...

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I have been a loyal customer of Blue Box

I have been a loyal customer of Blue Box Packaging for the past 3 years, and I have always received top-notch quality products with prompt deliveries....

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The level of service was outstanding

My client needed some magnetic closure foil printed jewelry boxes for an event. I found Blue Box Packaging through a Google search. To my surprise, the...

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I ordered custom full color incense packets

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Blue Box delivers high-quality products

Blue Box Packaging delivers an extremely high-quality product. The production quality is superior to every other manufacturer I’ve used. Their team is polite...

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Martha Perez
Chris and Frank went above and beyond

Great communication. Chris and Frank went above and beyond to make sure our boxes were done the way we planned and within our budget. The material...

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Leigh Fernandez
It's been great partnering with Blue Box

It's been great partnering with Blue Box Packaging for my client's custom box projects. As someone who works with small businesses, I appreciate their low MOQ...

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Chloe Coman
Amazing experience ordering custom boxes

Amazing experience ordering custom boxes. This is my first time placing a custom box order, and Mike was able to guide me through the process every step of the way...

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I order boxes from Blue Box Packaging

I order custom logo printed boxes for my company’s packaging from Blue Box Packaging. They are a dream come true! Mark, from sales, was phenomenal...

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I was able to create my unique packaging

I was able to create my unique packaging because Blue Box Packaging was willing to work on my idea which seemed quite farfetched at the beginning. A few...

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K'uench Beauty
This company is the best for product packaging

This company is the best place to use and trust if you’re looking for product packaging. High quality material and color was spot on! I was helped by Gabriel...

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Working with BlueBox was the best experience

Working with BlueBox was by far the best experience I ever had with any company, they were swift with their responses and they even have free design support...

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Blue Box Packaging delivered perfect boxes

Blue Box Packaging delivered the perfect magnetic closure boxes that I was searching for. After having a disappointing experience with a chinese supplier...

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I contacted Blue Box Packaging

I make Premium Gourmet chocolate and contacted Blue Box Packaging to do custom sleeves for my chocolate bars. This was a very specialized project...

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I spent many hours asking for estimates

Before choosing Blue Box I spent many hours looking around and asking for estimates. Chris and Frank went above and beyond to make sure our boxes were done...

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